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Custom Motor Gear MIM Stainless Steel Precision Injection Molding
| 起源の場所 | 中国 |
| ブランド名 | didaINT |
| 証明 | ISO9001 |
| モデル番号 | E902 |
製品詳細
空洞材料:
H13
色:
カスタマイズ可能
模具規格:
DME
出荷:
海や空で,または特急で
精度:
0.02mm
プラスチック型:
家電のカビ
穴番号:
単一 / 複数
模具設計ソフトウェア:
UG,PROE,ソリッドワークス
mouldLife:
100万のショット
ハイライト:
Custom Motor Gear MIM
,Stainless Steel Precision Injection Molding
,Precision Injection Mold with Warranty
支払及び船積みの言葉
最小注文数量
100
価格
0.1-1usd/pcs
パッケージの詳細
カートン
受渡し時間
1〜4週間
支払条件
T/T、D/P、Western Union
供給の能力
100000pcs/月
製品の説明
Custom Motor Gear MIM Stainless Steel Precision Injection Molding
Our custom motor gears are manufactured using advanced Metal Injection Molding (MIM) technology, offering a perfect blend of high precision, complex geometry, and exceptional strength. We provide a one-stop solution from initial design and custom mold creation to sintering and secondary operations, ensuring your motor assemblies operate with maximum efficiency and reliability.
Product Attributes & Specifications
| Feature | Specification |
|---|---|
| Process | Metal Injection Molding (MIM) |
| Material | 17-4PH Stainless Steel, 316L Stainless Steel, Custom alloys available |
| Density | >7.5 g/cm³ (Typically 96-99% of theoretical density) |
| Tensile Strength | Up to 1000 MPa (Varies by material and heat treatment) |
| Surface Finish | As-sintered, Polished, Tumbled, or Plated |
| Tolerance | ±0.3% typical, ±0.1% with secondary machining |
| Brand | didaINT |
| Model | Custom (Based on your drawing and specifications) |
| Secondary Operations | Deburring, Heat Treatment, CNC Machining, Grinding |
Summary Recommendations
Machining Workshop
FAQ
Q1: What is the main advantage of MIM for gears compared to traditional machining?
A: MIM allows for the production of complex, high-precision gear geometries (like helical gears or gears with intricate hubs) in a single, net-shape process. This eliminates expensive multi-step machining operations, reduces material waste, and lowers the overall cost, especially for production volumes from 10,000 to millions of parts.
Q2: What materials do you offer for MIM gears?
A: We primarily use high-performance stainless steels like 17-4PH (for high strength and hardness) and 316L (for superior corrosion resistance). We can also work with other low-alloy steels and custom material blends to meet your specific mechanical or magnetic property requirements.
Q3: Can you achieve the tight tolerances required for high-speed motor applications?
A: Absolutely. The MIM process itself holds tight tolerances (±0.3%). For critical features like bore diameters or gear profiles requiring tolerances under ±0.05mm, we offer secondary CNC machining and grinding services to meet the most demanding specifications.
Q4: Do you provide design for manufacturability (DFM) analysis?
A: Yes, as a full-service partner, we provide a comprehensive DFM analysis at no cost. Our engineering team will review your gear design and suggest optimizations for the MIM process to enhance performance, reduce cost, and ensure a smooth production cycle.
Q5: What is your typical lead time for a new custom gear project?
A: Lead time varies by project complexity. Typically, custom mold design and fabrication take 3-4 weeks. First article samples are delivered for approval shortly after. Once approved, mass production for a batch of 50,000 parts can be completed within 6-8 weeks. We offer expedited services upon request.
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